Roller cycle battery pack disassembly and robotic automatic handling line is a common automated production line in modern manufacturing industry. Typically, the line consists of the following processes:
1. Removing the battery pack casing: This step uses a robot arm to grasp the entire battery pack and use a rotary cutter to cut the pack casing for the next step.
2. Separate battery cells: This step uses a robotic arm to grasp the battery cells and then uses specialized tools to separate them from the battery pack housing.
3. Inspect the battery cells: This step uses various devices such as cameras, sensors, etc. to inspect the performance and status of each battery cell.
4. Sort and classify: Based on the inspection results, the battery cells are sorted and classified for subsequent processing.
5. Assemble the battery pack: Assemble the battery cells into a battery pack in a certain order, this step requires the use of robot arms and other machinery and equipment to ensure the correct alignment and position of the battery cells.
6. Install the battery pack shell: Use the robot arm to install the battery pack into the shell and seal up the shell.
7. Test the battery pack: Connect the fabricated battery pack to the equipment for testing to verify its reliability and performance.
The entire process can be completed by a fully automated production line where robot arms, manipulators and other machineries can work in coordination to increase productivity and reduce the cost of manual intervention.